Light Gauge Steel and Nanocrete
Structural Section
Structural Section
Light Gauge Steel Frame, First Fix MEP with fiber cement board cladding and Light Weight Concrete Infill for insulation, fire and sound proofing.
Corrugated sheet for flooring with a layer of Light Weight Concrete (Nanocrete).
Steel Frame and Cement Board Cladding
On Site Steel Erection
On Site erection of steel frame with MEP first fix, cement board cladding, and Lightweight concrete infill.
Wall Profile
Wall Profile
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Thickness 114 mm
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U value 0.28
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Fire rating 4 hours
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MEP ( pre - installed )
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Sound damping ( 56 dB ) Significantly higher than conventional construction
Ready Walls Construction
On SiteFactory Walls Construction
Preparation of all walls inside Mobile Factory including all MEP installation.
Walls transferred to construction site for immediate erection.
LGS Seismic Testing
Earthquake Resistance
Team of engineers testing a six-story, lightweight steel-frame building on the world’s largest outdoor seismic shake table at the University of California San Diego.
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Light Gauge Steel structure is highly recommended for construction at volatile to seismic activity areas.
The Steel Fiber Technology
Is a revolutionary solution, and the most advanced way to reinforce concrete ever developed.
This fiber system provides superior resistance to cracking in hardened state concrete, as well as maximum resistance to damage from heavy impact and dynamic loading.
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Panel Casting
1. Assembling and fixing the steel molds, Pre-stressed steel wire and MEP.
2. Casting the bottom skin of the panel and installing NANOCRETE blocks
3. Casting the top skin of the panel and removing the molds.
4. Lifting and Shipping to the site..
The Steel Fiber Technology Advantages
1. Strength
Steel Fiber Reinforced Concrete 35mm slab under load testing sample was cast at Singapore Armed Forces University and tested, exhibited Favorable flexural strength of 38mPa without failure
SYSTEM APPROVALS
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National Research Centre, Canada
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ICI Research Laboratory, Sydney, NSW Australia
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Experimental Housing Laboratory Sydney, Australia
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International Seismic Effects, Sendai, JS 4 Japan
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BHP Mining Group Laboratory, Melbourne
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Institute of Engineering and Structural Mechanics & Laboratory for Engineering Informatics
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University of Sydney, NSW Australia
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Sri Lankan, Australian, British, Dutch, Saudi Arabia, Singapore Ministries of Defense.
2. Fire Resistance
100mm thick Steel Fiber Reinforced Concrete panel has four hour fire rating ISO, JS and AS did not exhibit any spalling.
100 mm Steel Fiber Reinforced Concrete panel with blast resistant Window from 40mt using 5 ton of TNT
Impact controlled tests conducted above by the British and American armed forces to prove the anti – ballistic superior strength of our system. Our panels can be designed to stand a moving at 100km/hr and our Steel Fiber Reinforced Concrete wall not affected.
3. Anti-Ballistic and Explosions Resistance
Standard 45mPa Concrete
Steel Fiber Reinforced Concrete panel